Panel Construction

The core of our heating technology is a unique proprietary alloy that features heating characteristics not found in any competitor’s product. This alloy is deposited on a base layer of Mylar and is “printed” on a custom printing press at a rate of 2 miles (3.2 km) per hour. The printed film is etched in a process similar to that used in the manufacturing of printed circuit boards and after the etching, washing and drying process the film is laminated with a second layer of Mylar and sealed. Depending on the use an adhesive layer and/or buffer layer is added and the sections are cut and contacts are added. The film is now ready to be placed in the Aluminum housings.

The housings are constructed from pure, 100% recyclable, high-quality Aluminum rolls. The unique (proprietary) design prevents warping and allows the far-infrared heating panels fronts to be “floating” while providing the best far-infrared transfer possible. The panels contain no heating coils or moving parts; the only mechanical device is a code-required thermal cutout. Since it is unlikely it will ever be activated, the usable life of this device is expected to be in the dozens of years.

Exploded view of an infrared heating panel: